WILHELM MFG · 3D PRINTING

Replacement parts for inspection
and detection equipment, made to order.

Small batches of 3D-printed parts that replace machined, molded or discontinued components. Every part is modeled from the original drawing or a measured sample, fit-checked on the real equipment, then printed in carbon-fiber PETG on an industrial-grade desktop machine.

Parts

Generic descriptions on purpose — quote requests get the drawing-level details. Prices are per batch and quoted within one business day.

Inspection-mirror flashlight clamp (pair)

Top and bottom halves that hold a two-C-cell LED flashlight to a telescoping inspection-mirror pole. Drop-in replacement for a machined clamp assembly; captive-nut pockets, 45° bore transitions so the hardware seats cleanly.

PETG-CFBatched 5 pairs / plate

Fiberscope window wedge

Wedge that holds a vehicle window open for a fiberscope or videoscope pass. Replaces the polyethylene original; field-validated in daily use.

PETG-CFBatched 6 / plate

Fuel-tank fiberscope guide

Six-inch guide that seats in a filler neck and funnels a fiberscope into the tank: stop flare at the neck, tapered bore inside. Replaces a stack of PVC fittings.

PETG-CFUp to 18 / plate

Six-probe protective organizer

Base and lid that hold a set of six inspection probes in a kit case so tips stay protected and the set stays complete.

In validationPETG

Twist-close needle tube

Storage tube and cap for probe needles with a multi-start thread that closes in a quarter turn — no bayonet to wear out.

In validationPETG-CF

Enclosed 9 V battery holder

Holder and cap for a 9 V battery inside a handheld detector; the metal contacts stay metal, the housing becomes a single printed part.

In validationPETG

Two-C-cell retention cradle

Kit-packaging cradle that keeps a flashlight and its cells in place inside a foam-lined case.

In validationPETG

Remote-display quick-connect shoe

Tapered tongue that lets a remote display hook straight onto a pole clamp and release with one hand.

In validationPETG-CF

Custom: clamps, mounts, guards, guides

Send a broken part, a drawing or a photo with a ruler in it. We model it, print a fit-check sample, then run the batch. Pole clamps, brackets, cradles and enclosures are the usual asks.

Quote per jobPETG-CF · PETG · TPU

How we work

Drawing first, prototype second, batch third. Nothing ships that has not been on the real equipment.

1. Modeled from the sourceOriginal engineering drawing when there is one; a measured sample when there is not. Guessed geometry does not get printed.
2. Fit-check sampleOne part on your equipment before any batch. Hardware fit, clearance and function are checked and recorded.
3. Batched to orderTypical runs of 5–50 pieces, one material per plate, one week lead time for validated parts.
4. LoggedEvery part carries a material, print and revision record, so a reorder is the same part, not a near miss.

Materials

Chosen per part for the job it does, not for looks.

MaterialUsed forWhy
Carbon-fiber PETGClamps, brackets, guides, enclosuresRigid and dimensionally stable, matte finish, low creep, resists fuel and cleaning solvents better than PLA-class plastics.
PETGClips, snaps, holders, organizersTougher and more flexible than the carbon-filled grade where a part has to snap or spring.
TPU 95APads, gaskets, feetFlexible replacement for die-cut foam and rubber pads.

Ordering

One email is enough to start.

Send to :
  1. Which part (name from this page, or a drawing / photo / broken sample for custom work).
  2. Quantity — batches are priced per full plate, so ask for the plate quantity if you are flexible.
  3. Ship-to city and ZIP, or "pickup / local delivery, East Bay".

You get a written quote within one business day: unit price, plate quantity, lead time and shipping.

Terms
Net 30 for business customers · ACH · FedEx Ground or local delivery · Rejects replaced at no charge.

Wilhelm MFG LLC
Martinez, California